Storage Project in Helan County Boosts Loss Reduction and Efficiency
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Storage Project in Helan County Boosts Loss Reduction and Efficiency

In Helan County, Ningxia Hui Autonomous Region, rice stands as a core cash crop. Yet for years, local grain growers and processing enterprises have grappled with a critical issue: mold and grain loss triggered by high moisture and humidity during the annual harvest season. Liaoning Qiushi Silo Equipment Engineering Co., Ltd. (hereafter "Liaoning Qiushi") – a leader with 26 years of expertise in grain storage technology – delivered a tailored intelligent spiral silo system to a large-scale grain processor in Helan County. The result? A dramatic reduction in high-moisture rice storage loss: from 8% with traditional methods to less than 1%. This customized solution has effectively resolved the long-standing "pain point" of grain storage in Northwest China’s irrigation areas.
Project Background: Helan County’s Grain Storage Dilemmas
Nestled in the heart of Ningxia’s Yellow River Irrigation District, Helan County produces over 150,000 tons of rice yearly. However, its unique climate and production conditions create significant hurdles for grain storage. The local leading grain processor – which serves more than 2,000 large-scale farming households – faced three key challenges before partnering with Liaoning Qiushi:
  • High-moisture grain handling pressure: Consecutive rainy weather during harvest often pushes rice moisture content above 22%. Traditional storage facilities lack rapid dehumidification capabilities, leading to mold growth within 7 days of storage.

  • Inefficient space use: Old brick-and-concrete silos had limited capacity and a scattered layout. Storing 1,600 tons of rice required 800 square meters, and uneven ventilation caused localized heat buildup and mold.

  • Demand for green storage: The enterprise previously relied on chemical pesticides for pest control – a practice that harmed grain quality and failed to meet the green development standards of Ningxia’s "High-Quality Grain Project".

In early 2023, via the "High-Quality Grain Project" matchmaking platform of the Ningxia Grain and Material Reserve Bureau, the enterprise chose Liaoning Qiushi as its solution provider. Core requirements focused on three priorities: rapid dehumidification, energy efficiency & loss reduction, and green safety.
Customized Solutions: Tackling Northwest Storage Technical Barriers
Liaoning Qiushi assembled a dedicated technical team to design an integrated solution – "2 sets of 1,000-ton intelligent spiral silos + supporting post-harvest processing systems" – tailored to Ningxia’s irrigation area climate and the enterprise’s specific needs. Key innovations spanned three areas:
1. Spiral Silo Structural Optimization for Local Conditions
  • Material & durability: Silos were built with high-strength galvanized coil plates using a spiral lock-seam process, creating 35mm-wide external spiral ridges. This design boosts compressive strength by 40% vs. traditional silos, enabling resistance to spring sandstorms in the Helan Mountain area.

  • Temperature control: A double-layer insulation system (with polyurethane inner layer) keeps internal temperatures below 25°C in summer (blocking external 40°C heat) and prevents winter condensation by reducing heat loss.

  • Space efficiency: Vertical compact design cuts storage space for 1,600 tons of rice from 800㎡ to 200㎡ – a 4x improvement in space utilization.

2. Intelligent Dehumidification for High-Moisture Grain
Each silo is equipped with a dual "forced ventilation + ozone dehumidification" system:
  • 8 variable-frequency fans at the silo base, paired with real-time moisture sensors, automatically activate when rice moisture exceeds 15%.

  • A top-mounted ozone generator reduces high-moisture rice to safe levels in 7–10 days while inhibiting mold.

  • Integration with the enterprise’s existing 500-ton grain dryer creates a "drying – dehumidification – storage" closed loop, tripling processing efficiency vs. traditional methods.

3. Green Pest Control & Intelligent Monitoring
  • Chemical-free pest management: Food-grade inert powder replaces fumigation. When pests are detected, the system sprays powder evenly via silo wall pipelines – pests die from dehydration, with zero chemical residues.

  • Smart oversight: Liaoning Qiushi’s proprietary "Intelligent Grain Condition Management System" enables real-time tracking of temperature, humidity, and pest activity. Managers access data via mobile devices, with automatic alerts for abnormal conditions.

Project Outcomes: Loss Reduction, Efficiency Gain & Green Growth
Completed and operational before the September 2023 rice harvest, the project passed on-site inspection by the Ningxia Grain and Material Reserve Bureau. Key results include:
1. Significant Grain Conservation
  • 1,800 tons of high-moisture rice processed in the first season.

  • Storage loss dropped to 15 tons (0.8% loss rate) – a reduction of 144 tons vs. pre-project levels.

  • Direct economic recovery: 432,000 yuan (based on annual rice purchase prices) – equivalent to adding 432 mu (≈28.8 hectares) of fertile farmland yield.

2. Lower Operating Costs
  • 60% electricity savings: Intelligent auto-control of ventilation/dehumidification equipment replaces manual operation.

  • 28,000 yuan annual savings on chemical pesticides.

  • Higher grain quality: Qualification rate rose from 85% to 99%, with a 0.2 yuan/kg premium for high-quality rice – adding over 500,000 yuan in annual income.

3. Farmer Income Growth
  • Expanded high-quality rice procurement: The enterprise now offers "dry/wet grain acceptance" to local farmers.

  • 30% lower processing costs: 50 yuan/ton for drying/cleaning (vs. market average).

  • Over 100 yuan/ton income increase for 2,000+ farming households – achieving a "win-win" for enterprise efficiency and farmer livelihoods.

Customer & Authority Feedback
"Liaoning Qiushi’s customized solution solved our most urgent problem," said the grain processor’s manager. "Before, harvest season meant constant worry about mold. Now, high-moisture rice is stored safely – and no chemicals mean our ‘Helan Mountain East Foothill Rice’ quality is even better."

A representative from the Ningxia Grain and Material Reserve Bureau noted: "This project sets a replicable ‘technology + service’ model for post-harvest grain systems in Ningxia’s irrigation areas."

Grain Silos

Liaoning Qiushi’s Footprint in Ningxia
To date, Liaoning Qiushi has implemented similar projects across Ningxia (including Shizuishan and Zhongwei), building 12 spiral silos with a total capacity of 15,000 tons. These projects have reduced the region’s average grain storage loss by 6 percentage points – a testament to the company’s mission of "safeguarding food security" through professional technology. 


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